How To Streamline Manufacturing Processes With Packaging Automation

Every business needs customer satisfaction in order to be profitable and successful. Taking a look at your manufacturing processes will help but ensuring customer satisfaction can be tricky. Consumers are constantly on the lookout for three key criteria;

Better product
Lower price
Quicker delivery

These customer demands only increase, and with more competitors to rival, this can put a strain on manufacturing businesses to keep their customers and stay competitive in the market place. To increase the efficiency of a product, both in cost and time, companies need to streamline their manufacturing to keep up with the growing demands.

How to streamline manufacturing processes

There are many ways to streamline manufacturing processes. One of the best ways to analyse how to simplify the process to increase its efficiency is by evaluating every task in the process and deciding whether it is a step that is value-adding or non-value-adding.

Value adding: this refers to tasks that usually changes or transforms the product, essentially adding a value to the product by adapting it to suit your needs. Steps such as quality control may not change the product, but still, can add value so be mindful of the activities that confirm value too.

Non-value adding: these tasks are ones that do not change the product and don’t necessarily need to be performed to ensure value to the product. They may, however, need to be performed due to the setup of production, for example moving parts from one part of the factory to another, or storage where parts are waiting for work to be performed.

To streamline the process as a whole, a good method is to focus on the non-value adding tasks first by stripping away any that are unnecessary. The next step is simplifying the process in order to eliminate the activity in the future, for example, changing the layout of the manufacturing set up to reduce the time between work stations.

For many businesses streamlining activities will only take place, if at all, in the manufacturing of the product itself. What many people neglect is a critical area of streamlining potential which is the packaging of the finished product.

How packaging automation can streamline manufacturing processes

Packaging automation works by creating the box or boxes you need with ease. Whether a mechanical or electrical system, packaging automation replaces some or all of the manual packaging elements and uses machinery to complete the task to make an array of different packaging options.

Box on Demand is just one of the automated packaging systems available which create packaging on demand that is uniquely designed to fit a range of different shapes and sizes. This is ideal for manufacturers who offer a range of different products that all have different packaging requirements.

Depending on your packaging requirements, automated packaging solutions can help to streamline your business in many ways such as;

Speed – items can be boxed as soon as they’re off the production line, you do not have to wait until the right sized box has been made up.
Efficiency – automated packaging reduces the manual effort required, meaning other people can be utilised in a different area of work.
Time-saving – as soon as products are finished they can be boxed and sent straight away, reducing the lead time for the customer.
Space-saving – as soon as products are ordered, they can be packaged and shipped, meaning they can free up space in your premises and reduces the risk of items being forgotten about.
Cost-saving – only creating the packing you need, you do not have to buy boxes in bulk that won’t be used. The money saved can be invested in machinery to speed up other areas of the manufacturing process.
Reduced rework – by having the right sized box, your product will be safer and therefore reach your customer fully functional. By packaging in the wrong sized box, you risk returns and remanufacturing to give the customer a quality product.
Less wastage – only utilising what you need, you can reduce the wastage of your business, making the process more efficient and reducing lost costs.
Consistency – As packaging systems make the right box every time, you know that each box will be flawless and your customers will know what to expect with the high-quality packaging solutions you provide.
Safety – With automation, you reduce the number of workers you need and can, therefore, increase the safety. The chances of injury with automated machinery will help to protect your workforce and could save your business considerable money in training, lost work days and potential lawsuits.